Labs apply cGMP experience to combination products
With the advent of combination products, such as drug eluting cardiovascular stents, many medical device manufacturers are faced with additional testing requirements to meet pharmaceutical current Good Manufacturing Practices (cGMPs). Although the device industry is guided by its own set of regulations, known as Quality System Regulation (QSR), the addition of a drug to a device brings a variety of new challenges. New clients from the device industry are finding Lancaster Laboratories’ extensive experience with drug testing and cGMP requirements helpful as they enter the emerging market of combination products.
Lancaster Labs has investigated various techniques associated with drug release, including the use of alternative dissolution apparatus, such as App 4 and App 7. Chemists Craig Everhart and Vince Lundgren analyze drug-coated stents.

Traditionally, FDA is organized into centers that regulate specific types of products, but the development of new products that merge different technologies has blurred the once clear regulatory boundaries. Part of the FDA definition of combination products reads, “A product comprised of two or more regulated components, i.e., drug/device, biologic/device, drug/biologic, or drug/device/biologic, that are physically, chemically, or otherwise combined or mixed and produced as a single entity.” Because there was no regulatory scheme to deal with this new technology, FDA established the Office of Combination Products (OCP). One of its roles is to develop guidance and regulations to clarify the regulation of combination products.

Last fall, OCP issued a new draft guidance document titled, “Current Good Manufacturing Practice for Combination Products.” The guidance suggests that because cGMPs and QSR are similar, developers of combination products should be able to operate their manufacturing facilities primarily using the quality systems already in place. However, there are some key provisions in the cGMPs that are not included in the QSR and need to be considered in the manufacture of combination products using a drug as one of the components. These include stability testing, release testing for identity and strength of active ingredients, and container/closure testing. In addition, there may be some facility validation issues presented by adding a drug or biologic to a medical device.

Combination products have been analyzed in nearly every pharmaceutical department at Lancaster Labs. “Stability testing expertise and our ability to provide a highly trained workforce for large scale projects in short time periods have attracted a number of device manufacturers who are bringing combination products to market,” says Greg Kupp, director of Pharmaceutical Chemistry. “For stability projects, we can immediately supply fully validated stability storage chambers with environmental monitoring and a study tracking system. Having these systems already in place allows our clients to focus on the various other aspects of product development and launch. In addition, we can use our knowledge of FDA and ICH stability requirements to help clients with study design and protocol creation,” notes Kupp.

Lancaster Labs also offers these other testing services that are of interest to manufacturers of combination products:

Validation of stability indicating methods
Release testing
Raw materials testing, including compendial methodologies and method development for non-compendial raw materials
Organic volatile impurity testing on both raw materials and finished goods
Development and validation
of drug elution and dissolution methods

“Our considerable capacity and flexibility to extend our breadth of services across a variety of needs has permitted some of our clients to move forward very rapidly with product development and launch,” explains Kupp. Lancaster Labs also has a strong track record of cGMP compliance, which is helpful for device manufacturers who are new to the drug industry.

For more information about the company’s analytical testing services for combination products, please contact Pharmaceutical Business Development at (717) 656-2300 or e-mail pha@lancasterlabs.com.